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May 14, 2025
Category Connection: Aluminum Forging Parts
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#Forged Aluminum Parts #Custom Metal Parts #Aluminium Forging Parts
Brief: See the solution in real use and note how it behaves under normal conditions. This video demonstrates our precision forged T-shaped fixtures for automotive and motorcycle wiring systems, showcasing their robust construction, secure cable retention, and performance under vibration and temperature extremes.
Related Product Features:
  • Available in robust cast iron (GG20/GG25) or lightweight zinc alloy (ZA-8/ZA-12) materials for different application needs.
  • Manufactured with precision tolerances as tight as ±0.05mm for machined features to ensure perfect fit.
  • Withstands high vibration levels up to 20G @ 2000Hz, meeting SAE J2380 standards for durability.
  • Operates across wide temperature ranges from -40°C to +200°C depending on material selection.
  • Features integrated cable routing channels accommodating diameters from 5mm to 25mm.
  • Offers multiple corrosion protection options including trivalent chrome plating and powder coating.
  • Provides customization with various T-slot designs, mounting options, and compliance markings.
  • Includes anti-vibration rubber grommet grooves and QR code marking pads for enhanced functionality and traceability.
FAQs:
  • Why choose metal clamps over plastic for wiring systems?
    Metal clamps offer superior durability, withstanding engine heat up to 200°C versus nylon's 120°C limit, provide 3x longer fatigue life in high-vibration environments, and zinc alloys offer critical EMI shielding for sensitive EV/ADAS systems.
  • How do I select between iron, zinc, or forged versions?
    Cast iron is best for heavy-duty truck harnesses with extreme load capacity, zinc alloy is ideal for lightweight motorcycle looms with EMI shielding, and forged hybrid versions excel in high-stress EV battery cable applications with combined strength and weight advantages.
  • What certifications do your clamps hold?
    Our clamps hold automotive certifications including IATF 16949 and LV214-2 for EVs, motorcycle standards like JASO D611 and BMW GS-90003, and global compliance with REACH, RoHS, and IMDS registration.
  • Can you customize clamps for specific harness diameters?
    Yes, we offer adjustable jaws for 5-25mm range, rubber-lined grooves for precise 0.5mm tolerance grip, and quick-release designs for improved serviceability in custom applications.
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