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Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring Systems

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Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring Systems

MOQ:	100pcs
Price:	$0.5-2
Standard Packaging:	Wooden case
Delivery Period:	30 days
Payment Method:	D/P,T/T,Western Union
Supply Capacity:	10000PCS/month

Details Information

Product Description

Detail Information

Place of Origin

Qingdao, China

Brand Name

Qingdao Sande Tech Co.,Ltd

Certification

ISO, DIN, AISI, ASTM, BS, JIS, etc.

Model Number

OEM

Forged Cone Height:

38.7mm Through 1297mm

Surface Treatment:

Anodizing, Powder Coating, Polishing, Etc.

Swift Lead Time:

4-6 Weeks

Hardness:

20-30 HRC

Material:

Aluminum

Wall Thickness Range:

55mm Through 338mm

Highlight:

Zinc T Fixture Forged Parts

Cast Iron Forged Fixture Parts

Motorcycle Wiring Systems Fixture Parts

Product Description

Precision cast iron/zinc T-shaped fixture forged parts for automotive and motorcycle wiring systems

Product Overview

Our precision cast iron and zinc T-shaped fixtures are engineered to provide secure, long-lasting wiring harness retention in automotive and motorcycle applications. Manufactured using advanced gravity casting and forging processes, these components deliver superior mechanical strength, corrosion resistance, and dimensional stability for demanding electrical systems.

Key Features & Benefits

✅ Robust Material Options

Cast Iron (GG20/GG25): High compressive strength (200-250 MPa) for extreme load applications
Zinc Alloy (ZA-8/ZA-12): Excellent EMI shielding + 30% lighter than iron alternatives
Optional Forged Steel Inserts: For critical high-stress mounting points

✅ Precision Manufacturing

Tolerance: ±0.1mm (cast) / ±0.05mm (machined features)
Surface Finish: As-cast (Ra 3.2μm) to polished (Ra 0.8μm)
Integrated Features:
- Cable routing channels (5-25mm diameter range)
- Anti-vibration rubber grommet grooves
- QR code marking pads for traceability

✅ Enhanced Performance

Vibration Resistance: Withstands 15G @ 50-2000Hz (SAE J2380)
Temperature Range: -40°C to +120°C (zinc) / +150°C (iron)
Corrosion Protection: Trivalent chrome plating (12μm) or powder coating available

✅ Customization Capabilities

T-Slot Variations: Standard (ISO 299), wide-flange, or asymmetric designs
Mounting Options: M4-M10 threaded holes, weld studs, or adhesive pads
Compliance Marks: Can include UL, CE, or OEM-specific logos

Applications

Automotive: Engine bay wiring harnesses, EV battery cable management
Motorcycles: Main wiring loom fixation, handlebar control routing
Commercial Vehicles: Trailer lighting systems, ABS sensor cabling
Aftermarket: Custom bike builds, racing harness securement

Technical Specifications: T-Shaped Wiring Clamps

Parameter	Cast Iron Version (GG25)	Zinc Alloy Version (ZA-12)	Forged Hybrid Version
Material Standard	DIN 1691	ASTM B86	DIN 7526
Tensile Strength	250 MPa	280 MPa	450 MPa (steel insert)
Weight	180-220g (size dependent)	110-150g	150-190g
Surface Finish	As-cast: Ra 6.3μm	As-cast: Ra 3.2μm	Machined: Ra 1.6μm
Cable Bore Size	8-25mm (±0.2mm)	5-20mm (±0.15mm)	6-22mm (±0.1mm)
Vibration Resistance	15G (2000Hz, 100hrs)	12G (2000Hz, 100hrs)	20G (2000Hz, 100hrs)
Temperature Range	-40°C to +180°C	-40°C to +120°C	-40°C to +200°C
Corrosion Protection	Zinc flake coating (20μm)	Trivalent chromate (12μm)	Dacromet coating (15μm)
Mounting Force	M6: 15Nm max	M5: 8Nm max	M8: 30Nm max
Flame Rating	UL94 V-0	UL94 V-1	UL94 V-0
Compliance	ISO 8820-8	USCAR-25	LV214-2

Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring Systems 0

Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring Systems 1

FAQ

1. Why choose metal clamps over plastic for wiring systems?

Superior Durability: Withstands engine heat (up to 200°C vs. nylon’s 120°C limit)
Vibration Proof: 3x longer fatigue life than plastic in high-frequency environments
EMI Protection: Zinc alloys shield sensitive signals (critical for EV/ADAS systems)

2. How do I select between iron, zinc, or forged versions?

Factor	Cast Iron (GG25)	Zinc Alloy (ZA-12)	Forged Hybrid
Best For	Heavy-duty truck harnesses	Lightweight motorcycle looms	High-stress EV battery cables
Cost	$$	$	$$$
Weight Savings	Baseline	35% lighter	20% lighter vs. iron
Key Advantage	Extreme load capacity	EMI shielding	Combined strength/weight

3. What certifications do your clamps hold?

Automotive: IATF 16949, LV214-2 (EV)
Motorcycle: JASO D611, BMW GS-90003
Global: REACH, RoHS, IMDS registered

4. Can you customize clamps for specific harness diameters?

Yes, we offer:

Adjustable jaws (5-25mm range)
Rubber-lined grooves (for 0.5mm tolerance grip)
Quick-release designs for serviceability

5. How do you ensure corrosion resistance?

Iron: Zinc-nickel electroplating + sealer (1,200hrs salt spray)
Zinc: Blue trivalent chromate (504hrs ASTM B117)
Special: Dacromet coating for coastal/off-road use

6. What’s your MOQ and lead time?

Prototypes: 10pcs (2 weeks)
Production: 1,000pcs (4 weeks)

Tags:

Forged Aluminum Parts,

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Zinc Zamak Forging Parts

Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring Systems

MOQ:	100pcs
Price:	$0.5-2
Standard Packaging:	Wooden case
Delivery Period:	30 days
Payment Method:	D/P,T/T,Western Union
Supply Capacity:	10000PCS/month

Detail Information

Product Description

Detail Information

Place of Origin

Qingdao, China

Brand Name

Qingdao Sande Tech Co.,Ltd

Certification

ISO, DIN, AISI, ASTM, BS, JIS, etc.

Model Number

OEM

Forged Cone Height:

38.7mm Through 1297mm

Surface Treatment:

Anodizing, Powder Coating, Polishing, Etc.

Swift Lead Time:

4-6 Weeks

Hardness:

20-30 HRC

Material:

Aluminum

Wall Thickness Range:

55mm Through 338mm

Minimum Order Quantity:

100pcs

Price:

$0.5-2

Packaging Details:

Wooden case

Delivery Time:

30 days

Payment Terms:

D/P,T/T,Western Union

Supply Ability:

10000PCS/month

Highlight

Zinc T Fixture Forged Parts

Cast Iron Forged Fixture Parts

Motorcycle Wiring Systems Fixture Parts

Product Description

Precision cast iron/zinc T-shaped fixture forged parts for automotive and motorcycle wiring systems

Product Overview

Key Features & Benefits

✅ Robust Material Options

Cast Iron (GG20/GG25): High compressive strength (200-250 MPa) for extreme load applications
Zinc Alloy (ZA-8/ZA-12): Excellent EMI shielding + 30% lighter than iron alternatives
Optional Forged Steel Inserts: For critical high-stress mounting points

✅ Precision Manufacturing

Tolerance: ±0.1mm (cast) / ±0.05mm (machined features)
Surface Finish: As-cast (Ra 3.2μm) to polished (Ra 0.8μm)
Integrated Features:
- Cable routing channels (5-25mm diameter range)
- Anti-vibration rubber grommet grooves
- QR code marking pads for traceability

✅ Enhanced Performance

Vibration Resistance: Withstands 15G @ 50-2000Hz (SAE J2380)
Temperature Range: -40°C to +120°C (zinc) / +150°C (iron)
Corrosion Protection: Trivalent chrome plating (12μm) or powder coating available

✅ Customization Capabilities

T-Slot Variations: Standard (ISO 299), wide-flange, or asymmetric designs
Mounting Options: M4-M10 threaded holes, weld studs, or adhesive pads
Compliance Marks: Can include UL, CE, or OEM-specific logos

Applications

Automotive: Engine bay wiring harnesses, EV battery cable management
Motorcycles: Main wiring loom fixation, handlebar control routing
Commercial Vehicles: Trailer lighting systems, ABS sensor cabling
Aftermarket: Custom bike builds, racing harness securement

Technical Specifications: T-Shaped Wiring Clamps

Parameter	Cast Iron Version (GG25)	Zinc Alloy Version (ZA-12)	Forged Hybrid Version
Material Standard	DIN 1691	ASTM B86	DIN 7526
Tensile Strength	250 MPa	280 MPa	450 MPa (steel insert)
Weight	180-220g (size dependent)	110-150g	150-190g
Surface Finish	As-cast: Ra 6.3μm	As-cast: Ra 3.2μm	Machined: Ra 1.6μm
Cable Bore Size	8-25mm (±0.2mm)	5-20mm (±0.15mm)	6-22mm (±0.1mm)
Vibration Resistance	15G (2000Hz, 100hrs)	12G (2000Hz, 100hrs)	20G (2000Hz, 100hrs)
Temperature Range	-40°C to +180°C	-40°C to +120°C	-40°C to +200°C
Corrosion Protection	Zinc flake coating (20μm)	Trivalent chromate (12μm)	Dacromet coating (15μm)
Mounting Force	M6: 15Nm max	M5: 8Nm max	M8: 30Nm max
Flame Rating	UL94 V-0	UL94 V-1	UL94 V-0
Compliance	ISO 8820-8	USCAR-25	LV214-2

Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring Systems 0

Cast Iron / Zinc T Fixture Forged Parts For Automotive And Motorcycle Wiring Systems 1

FAQ

1. Why choose metal clamps over plastic for wiring systems?

Superior Durability: Withstands engine heat (up to 200°C vs. nylon’s 120°C limit)
Vibration Proof: 3x longer fatigue life than plastic in high-frequency environments
EMI Protection: Zinc alloys shield sensitive signals (critical for EV/ADAS systems)

2. How do I select between iron, zinc, or forged versions?

Factor	Cast Iron (GG25)	Zinc Alloy (ZA-12)	Forged Hybrid
Best For	Heavy-duty truck harnesses	Lightweight motorcycle looms	High-stress EV battery cables
Cost	$$	$	$$$
Weight Savings	Baseline	35% lighter	20% lighter vs. iron
Key Advantage	Extreme load capacity	EMI shielding	Combined strength/weight

3. What certifications do your clamps hold?

Automotive: IATF 16949, LV214-2 (EV)
Motorcycle: JASO D611, BMW GS-90003
Global: REACH, RoHS, IMDS registered

4. Can you customize clamps for specific harness diameters?

Yes, we offer:

Adjustable jaws (5-25mm range)
Rubber-lined grooves (for 0.5mm tolerance grip)
Quick-release designs for serviceability

5. How do you ensure corrosion resistance?

Iron: Zinc-nickel electroplating + sealer (1,200hrs salt spray)
Zinc: Blue trivalent chromate (504hrs ASTM B117)
Special: Dacromet coating for coastal/off-road use

6. What’s your MOQ and lead time?

Prototypes: 10pcs (2 weeks)
Production: 1,000pcs (4 weeks)

Tags: