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U-shaped Tongue Clips Forged From Carbon Steel For Composite Insulators

MOQ: 1000
Price: $0.5-2
Standard Packaging: Wooden case
Delivery Period: 30 days
Payment Method: D/P,T/T,Western Union
Supply Capacity: 10000PCS/month
Details Information
Product Description
Detail Information
Place of Origin
Qingdao, China
Brand Name
Qingdao Sande Tech Co.,Ltd
Certification
ISO, DIN, AISI, ASTM, BS, JIS, etc.
Model Number
OEM
Lead Time:
30-40 Days
Product Material:
Carbon Steel Boron Steel 35mnB
Capacity:
100,00pcs/Month
Precision:
High Precision
Packingour Request:
Carton Box, Wooden Box
Dimension:
Customized
Material:
Steel
Oem:
Yes
Highlight:

carbon steel hot forging parts

,

carbon steel aluminum forging parts

,

customized hot forging parts

Product Description

U-shaped tongue clips forged from carbon steel for composite insulators


Description :
Our hot-forged carbon steel U-shaped tongue clips are precision-engineered suspension components designed for composite polymer insulators in high-voltage transmission lines. These heavy-duty clamps provide secure mechanical anchoring while preventing insulator slippage, even under extreme wind and ice loads up to 100kN.


Key Features & Benefits :
✔ Superior Material - Forged from ASTM A105/A694 carbon steel with 345MPa yield strength
✔ Precision Fit - CNC-machined tongue-groove interface ensures ±0.2mm alignment accuracy
✔ Corrosion Protection - Standard hot-dip galvanizing (86μm) or optional Dacromet coating
✔ Load-Tested - 2.5x safety factor over rated mechanical load (RML) per IEC 61952
✔ Streamlined Design - U-shape reduces wind-induced vibration by 40% vs. traditional designs


Technical Specifications :

Parameter Specification
Material Grade A105, A694 F42-F60 (or equivalent)
Working Load 50-100kN (custom 150kN available)
Temperature Range -40°C to +120°C (high-temp versions to 200°C)
Surface Finish HDG (80-100μm), Dacromet, or epoxy coated
Standards IEC 61952, IEEE 1523, GB/T 2314


Applications :
• 110kV-1000kV transmission line dead-ends
• Railway catenary system suspensions
• Offshore wind farm insulator strings
• HVDC tower jumper supports


U-shaped Tongue Clips Forged From Carbon Steel For Composite Insulators 0

U-shaped Tongue Clips Forged From Carbon Steel For Composite Insulators 1

FAQ :

1. What makes your forged tongue clips superior to cast alternatives?

  • 3x Longer Fatigue Life: Forged grain structure withstands 1 million+ load cycles (per IEC 61325)

  • Higher Strength: 345MPa yield strength vs. 240MPa for typical cast steel

  • Precision Fit: CNC-machined grooves maintain ±0.2mm tolerance vs. ±1.5mm for cast parts

2. Which carbon steel grades do you recommend for different environments?

Grade Best For Coating Recommendation
ASTM A105 Standard terrestrial lines 86μm HDG
A694 F60 High-tension applications Dacromet + epoxy
Weathering Coastal areas Special alloy coating


3. How do you prevent insulator rubber damage?

  • Radiused Edges: 2.5mm minimum radius on all contact surfaces

  • Non-Mar Design: Electropolished grooves eliminate sharp edges

  • Load Distribution: Optimized U-shape reduces point loading by 60%

4. What testing do your clips undergo?

  • Mechanical:

    • 2.5x RML static load test (IEC 61952)

    • 50,000+ vibration cycles (IEEE 1523)

  • Environmental:

    • 3000hr salt spray (ASTM B117)

    • -40°C impact toughness test

5. What's your production lead time?

  • Standard: 4-6 weeks 

Tags: 

Metal Forging Parts,  

Hot Forged Components,  

Hot Forged Parts

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products
PRODUCTS DETAILS
Products

Hot Forging Parts

Steel Forging Parts

Aluminum Forging Parts

Drop Forged Chain

Conveyor Chain

Machining Parts

Copper Forging Parts

Zinc Zamak Forging Parts
name
  • name
  • name
  • name
U-shaped Tongue Clips Forged From Carbon Steel For Composite Insulators
MOQ: 1000
Price: $0.5-2
Standard Packaging: Wooden case
Delivery Period: 30 days
Payment Method: D/P,T/T,Western Union
Supply Capacity: 10000PCS/month
Detail Information
Product Description
Detail Information
Place of Origin
Qingdao, China
Brand Name
Qingdao Sande Tech Co.,Ltd
Certification
ISO, DIN, AISI, ASTM, BS, JIS, etc.
Model Number
OEM
Lead Time:
30-40 Days
Product Material:
Carbon Steel Boron Steel 35mnB
Capacity:
100,00pcs/Month
Precision:
High Precision
Packingour Request:
Carton Box, Wooden Box
Dimension:
Customized
Material:
Steel
Oem:
Yes
Minimum Order Quantity:
1000
Price:
$0.5-2
Packaging Details:
Wooden case
Delivery Time:
30 days
Payment Terms:
D/P,T/T,Western Union
Supply Ability:
10000PCS/month
Highlight

carbon steel hot forging parts

,

carbon steel aluminum forging parts

,

customized hot forging parts

Product Description

U-shaped tongue clips forged from carbon steel for composite insulators


Description :
Our hot-forged carbon steel U-shaped tongue clips are precision-engineered suspension components designed for composite polymer insulators in high-voltage transmission lines. These heavy-duty clamps provide secure mechanical anchoring while preventing insulator slippage, even under extreme wind and ice loads up to 100kN.


Key Features & Benefits :
✔ Superior Material - Forged from ASTM A105/A694 carbon steel with 345MPa yield strength
✔ Precision Fit - CNC-machined tongue-groove interface ensures ±0.2mm alignment accuracy
✔ Corrosion Protection - Standard hot-dip galvanizing (86μm) or optional Dacromet coating
✔ Load-Tested - 2.5x safety factor over rated mechanical load (RML) per IEC 61952
✔ Streamlined Design - U-shape reduces wind-induced vibration by 40% vs. traditional designs


Technical Specifications :

Parameter Specification
Material Grade A105, A694 F42-F60 (or equivalent)
Working Load 50-100kN (custom 150kN available)
Temperature Range -40°C to +120°C (high-temp versions to 200°C)
Surface Finish HDG (80-100μm), Dacromet, or epoxy coated
Standards IEC 61952, IEEE 1523, GB/T 2314


Applications :
• 110kV-1000kV transmission line dead-ends
• Railway catenary system suspensions
• Offshore wind farm insulator strings
• HVDC tower jumper supports


U-shaped Tongue Clips Forged From Carbon Steel For Composite Insulators 0

U-shaped Tongue Clips Forged From Carbon Steel For Composite Insulators 1

FAQ :

1. What makes your forged tongue clips superior to cast alternatives?

  • 3x Longer Fatigue Life: Forged grain structure withstands 1 million+ load cycles (per IEC 61325)

  • Higher Strength: 345MPa yield strength vs. 240MPa for typical cast steel

  • Precision Fit: CNC-machined grooves maintain ±0.2mm tolerance vs. ±1.5mm for cast parts

2. Which carbon steel grades do you recommend for different environments?

Grade Best For Coating Recommendation
ASTM A105 Standard terrestrial lines 86μm HDG
A694 F60 High-tension applications Dacromet + epoxy
Weathering Coastal areas Special alloy coating


3. How do you prevent insulator rubber damage?

  • Radiused Edges: 2.5mm minimum radius on all contact surfaces

  • Non-Mar Design: Electropolished grooves eliminate sharp edges

  • Load Distribution: Optimized U-shape reduces point loading by 60%

4. What testing do your clips undergo?

  • Mechanical:

    • 2.5x RML static load test (IEC 61952)

    • 50,000+ vibration cycles (IEEE 1523)

  • Environmental:

    • 3000hr salt spray (ASTM B117)

    • -40°C impact toughness test

5. What's your production lead time?

  • Standard: 4-6 weeks 

Tags: 

Metal Forging Parts,

Hot Forged Components,

Hot Forged Parts

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