Heavy Carbon Steel Forgings For Overhead Conveyors - Custom Trolley Wheels And Accessories

Heavy carbon steel forgings for overhead conveyors - custom trolley wheels and accessories

Premium Forged Components for Demanding Conveyor Systems

We specialize in manufacturing heavy-duty carbon steel forgings designed specifically for overhead conveyor systems, including custom trolley wheels, axles, brackets, and wear-resistant accessories. Our forged components deliver unmatched strength and longevity in high-cycle industrial applications.

Technical Specifications

Product advantages :

1. Unmatched Strength & Durability

• High-Grade Carbon Steel (AISI 1045/4140/4340) – Superior tensile strength (850-1200 MPa) and impact resistance compared to cast or welded alternatives.

• Forged Grain Structure – Enhanced fatigue life with 30% longer service in high-cycle applications.

• Hardened Wear Surfaces – Optional induction hardening (up to 55 HRC) for extreme abrasion resistance.

2. Precision Engineering for Optimal Performance

• ±0.1mm Tolerance Control – Ensures smooth engagement with tracks and sprockets, reducing vibration and noise.

• Custom Groove Profiles – V-groove, flat, or crowned designs to match your conveyor system perfectly.

• Dynamic Load Testing – Each batch validated for 4:1 safety factors under real-world conditions.

3. Customization for Every Need

• Tailored Dimensions – Wheel diameters (50-500mm), bore sizes, and flange configurations.

• Special Attachments – Lugs, bearing housings, or reinforced axles for unique applications.

• Material Flexibility – Alloy steel options for high-temperature (up to 300°C) or corrosive environments.

4. Surface Protection & Finish Options

• Anti-Corrosion Coatings – Zinc plating, nickel coating, or powder coating for harsh (humid/chemical) environments.

• Machined & Ground Finishes – Ready-to-install with precision-balanced rotation.

Product use :

1. Automotive Manufacturing

• Paint Shop Lines: Precision-forged trolley wheels ensure smooth movement of car bodies through coating processes.

• Assembly Lines: Heavy-duty wheels support chassis transport with zero deformation under 10+ ton loads.

2. Food & Beverage Processing

• Stainless-Steel Options: Corrosion-resistant forged wheels for washdown environments (FDA-compliant).

• Packaging Lines: Low-friction V-groove wheels for high-speed bottling/conveying.

3. Warehousing & Logistics

• Sortation Systems: Custom flanged wheels for diverters and cross-belt conveyors.

• AS/RS (Automated Storage): Hardened wheels for 24/7 robotic shuttle operation.

4. Heavy Industry & Mining

• Bulk Material Handling: Reinforced forged wheels for ore/coal transport chains (20,000kg+ capacity).

• Foundries: Heat-treated alloy wheels withstand 300°C+ temperatures near furnaces.

5. Specialized Applications

• Airport Baggage Handling: Balanced wheels for noise reduction in passenger terminals.

• Agricultural Machinery: Sealed-bearing wheels for grain silo conveyors.

Why Choose Us?

• ISO 9001 Certified with full traceability.
• Fast Prototyping – 15-day sample lead time.
• Logistics - Support for sea and air transport.

Request a Quote : Submit your load specs, drawings, or samples for a tailored solution!